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Entry System Finishing
Guide
Important: Finishing
of your entry system must be completed approximately 1 to 2 days after
installation. Never permit any moisture to infiltrate your raw wood before
finishing your door.
Sanding
Mill-Rite's
entry systems have been sanded after being built by our master craftsmen.
However, due to variances in temperature and humidity while in transit
to jobsite, the wood fibers on the surface have most likely been raised.
All wood surfaces on the entry system will need additional sanding to
prepare for proper finishing. Coating manufacturers suggest that our customers
utilize a progressive approach by sanding with 100 grit papers, 120 grit
papers, and then completing the sanding process with 150 grit papers.
All wood components should be sanded equally in order to attain the most
consistent color from your stain.
Finishing
There is no finish
on the market today that will offer 100% lasting protection from moisture
penetration and breakdown by the effects of the sun. Mill-Rite advises finishing all wood components with 1 coat of oil-based
stain and 2 coats of sealer followed by a minimum of 3 coats exterior
marine grade spar varnish or high quality exterior polyurethane. In either
instance, ultraviolet light inhibitors should be added to your varnish
or polyurethane to improve its ability to resist the damaging effects
of the sun. Applying three coats of finish is imperative to a durable
entry system. Research has shown that the first coat of finish often provides
little more than 10% protection against moisture penetration; the second
coat can increase this between 30-80%; and the third coat will result
in protection above 90%. Always apply the finish in accordance with the
manufacturer's directions on the label, as bonding to the wood surface
and bonding between coats is critical to adequate protection for your
entry system.
If you would prefer
to paint your entry system, we suggest an oil-based premium quality exterior
paint. Three primer coats followed by three final coats should be sufficient.
When finishing the
entry system, all six sides of the door must be finished. The top and
bottom end grains are like sponges and will absorb moisture continually
if not sealed properly. Remember to finish behind the hinges on the door
and jamb. Also, don't forget to finish behind the weatherstripping. All
hardware should be removed during the finishing process to guarantee complete
protection of the wood.
Once the finish is
completely dry and cured, Mill-Rite suggests applying a
small bead of clear caulk around the inside of any exterior moulding that
touches either glass or wood. This caulk will still permit the panel to
move, yet continue to provide an excellent weather seal between the various
door components.
Maintenance
Ongoing maintenance
of your Mill-Rite entry system depends on its exposure to the sun, wind, rain,
and the condition of the protective finish. More exposure to the sun will
increase the chances of oxidation and breakdown of the protective finish.
The greater the exposure to the sun from any direction will add to the
additional coats of protective finish the door will require.
All wood products
with clear finishes, stained or varnished, will necessitate periodic maintenance
to guarantee proper performance and a long life.
There is no set maintenance
schedule for your entry system as it is entirely dependent on many variables
unique to each home. A standard rule is to add additional coats to the
exterior surfaces as soon as they start to feel rough at all compared
to the interior surfaces of the door. Inspect your door often and act
immediately to add a protective finish.
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